AES designers work as a team with our cleanroom construction personnel to engineer a cost-effective project that maximizes our speed for completion while minimizing risk for our clients through guaranteed results. When AES is brought onto the team early in the project’s lifecycle, our experts deliver the most value – not only in the infrastructure that supports the clean space but also the host building that surrounds it. Early cleanroom design integration saves design costs, expedites schedule, and eliminates duplication of services among members of the project team.
Ultimate flexibility. The AES wall and ceiling systems are pre-engineered, pre-manufactured, and lock together on site for ease and accuracy of cleanroom construction. Our products blend state of the art engineering with beautiful seamless flush finishes to provide predictable results for our clients. Engineered and manufactured in-house, the AES cleanroom solutions maximize compliance for critical environments.
Every day counts within a project’s schedule. Patient life, return on investment, first to market – all are drivers that require a facility to be completed quickly and with predictable results. AES builds our cleanroom facilities with our own technicians who understand modular cleanroom construction because that is all that they do. The AES system is engineered as a complete installed solution, removing risk from the construction process. When your project timeline is critical, you can rest assured that you have AES’ cleanroom experts on your team who have seen it all before.
Quality + Safety
Our exclusive Construction Quality Plan (CQP) is a protocol that is generated expressly for your cleanroom project, and is executed by our field team to document all aspects of the project’s lifecycle, including installation and operational verification. Most clients leverage this CQP to accelerate their validation activities and to reduce total project cost by minimizing the duplication of efforts between the cleanroom design/builder and the validation team.
Safety is the highest priority at AES, and removing processes from the field makes on-site construction safer. Pre-engineered modular cleanroom construction, featuring flat packed panel systems that are locked into place at the project site, optimizes the use of factory resources and field personnel to create the cleanroom facility. Similar to our construction quality plan, we develop a project specific safety plan that governs all that we do during a project. It is a culture of safety within our organization that not only protects our team members, but also minimizes risks on our clients’ project sites. This safety program is award-winning and repeatedly exceeds industry-leading safety metrics.
3 Steps to Cleanroom Project Success
By leveraging our experience from millions of square feet of successfully completed facilities, AES seamlessly develops a cleanroom system that wraps around a client’s process. We utilize a standardized approach that leverages optimized strategies for material and personnel movement, integration of the latest in process technology, and confirming the host building infrastructure that is required to support the cleanroom facility.
The cost of this compliance planning effort is less than one percent of the total project cost, and the output is exceptional. The AES Compass program provides a business case executive summary, manufacturing and transition philosophies, basis of design information, a (FDA Type C) drawing package, a detailed project estimate, and a Level 1 schedule.
- Mechanical Engineering
- Electrical Engineering
- Structural Engineering
Throughout the design, construction, and commissioning phases of projects, there are often many handoffs between members of the project team. This traditional approach for facility execution often created risk for the client because each handoff has potential for miscommunication or gaps in responsibility. AES’ Faciliflex strategy is designed to specifically minimize those risks because AES is solely responsible for providing a cleanroom that performs as expected.
Faciliflex guarantees not only fit & finish, but also the performance of the cleanroom: