Off-Site Cleanroom Manufacturing | AES Clean Technology

BioPharma

Helping Biopharmaceutical Teams Speed Up Builds, Reduce Risk, and Meet Strict Regulatory Expectations

Life Sciences

AES Delivers Cleanroom Environments That Match the Pace and Complexity of Life Sciences

Fully Automated Modern PCB Assembly Line Equipped with Advanced High Precision Robot Arms at Bright Electronics Factory. Electronic Devices Production Industry. Component Installation on Circuit Board

Advanced Technology

High-Performance Cleanroom Environments for Innovators in Semiconductors, Microelectronics and EV Batteries

Stock Photograph of an African American / Afro-Caribbean male working with large computer screens & compute Aided design. He’s designing built in insulation structures in domestic homes .

Architectural Design

Architectural Expertise for Seamless Cleanroom Delivery

VR, glasses and engineering man on tablet for futuristic research, electronics management ir software design. African person or technician in digital, virtual reality and tech in robotics laboratory

Engineering

In-House Engineering Solutions That Power Safe, Scalable, and Compliant Cleanroom Operations

Young engineer plans with drawing up project structure on the board with colleagues to help plans.

Pre-Construction

Turning Complex Requirements Into Actionable Plans Through Expert Pre-Construction Planning

Construction

Modular Cleanroom Construction Built for Regulated Environments and High-Performance

Happy team of Latin American employees working at a distribution warehouse and looking at the camera smiling

Service & Maintenance

From routine maintenance to emergency repairs, our support solves potential disruptions before they become critical issues.

Conceptual Facility Planning

AES delivers integrated design solutions that build efficient, compliant foundations for your cleanroom success.

Modular Architectural System

AES’s modular panels offer fast, scalable, compliant cleanroom solutions.

Turnkey Cleanrooms

AES delivers turnkey cleanrooms with integrated HVAC, streamlining projects from concept to completion.

Walls & Ceilings

Precision-engineered cleanroom walls and ceilings for durability, compliance, and fast installation.

Windows & Doors

AES designs GMP-compliant cleanroom windows and doors for safety, access, and clarity.

Lighting

Cleanroom lighting engineered for superior visibility, safety, and GMP compliance.

Off-Site Manufacturing

Modular cleanroom components built off-site for faster installs, minimal disruption, and quality assurance.

Integrated Components

Specialized components to customize and enhance your cleanroom solution.

View All

Off-Site Manufacturing

Cleanroom Products

Precision in every product

Accelerating Cleanroom Projects Through Modular, Off-Site Fabrication

AES Cleanroom Technology’s off-site manufacturing innovation revolutionizes how cleanrooms are built. We recognize that certain components are best fabricated in a controlled factory environment rather than through traditional on-site construction. Our engineered modular cleanroom components are manufactured off-site, delivering improved safety and quality at a reduced cost.

Modular Components for Quick Installation

OSM can be leveraged for facilities that are operational during construction or expansion, off-site manufacturing shifts most fabrication to our controlled facility to drastically reduce noise, dust, and disruption inside a client’s building. This approach also allows us to have parallel workflows where we can site prep while building the necessary components in our facilities.

Our OSM Innovations

The CleanLock Module™ is our Off-Site Manufactured (OSM) prefabricated airlock, providing exceptional speed, quality, and contamination control. Its modular design integrates lighting, verified airflow, and interlocking PVC  doors with magnetic locks and emergency systems. The 6’x10’x9’ module features 2” uPVC walls, HEPA supply filtration, and low wall returns for optimal cleanliness maintenance. It installs quickly, meets strict standards, improves safety, arrives ready for immediate modular cleanroom operation and avoids the hassle of conflicts with other trades in the building environment.

Omni Ascent™ is our off-site manufactured vertical utility solution delivering critical utilities exactly where needed, independent of wall placement. Built on the Omni Utility Raceway, it integrates electrical, process utilities, emergency systems, and data ports. Prefabricated, customizable, and relocatable, it installs in under a day, enhances safety, simplifies maintenance, and provides 360-degree equipment access while meeting ISO-compliant quality standards.

Our Omni™ Process Utility Raceway integrates up to six high-purity gas supplies into the vertical posts of our AES modular cleanrooms. Featuring 316L stainless steel piping, factory leak testing, and electro-polished components with FKM/FFKM seal, it supports gases like N₂, O₂, CO₂, Ar, Ne, He, and N₂O. This proprietary system reduces installation costs, simplifies maintenance, and delivers a precise, contamination-free gas distribution.

The Omni™ Electrical Utility Raceway integrates up to six power and data receptacles into the vertical posts of our AES modular cleanrooms. This patented, UL-listed system features pre-manufactured wiring, stainless steel gasketed cover plates, and separate channels for up to 300V power. Supporting up to twelve power and Ethernet connections, it reduces installation costs and time while providing customizable, code-compliant electrical access.

Key Features

Controlled Manufacturing Environments

All of our modular cleanroom components are fabricated in-house, where temperature, humidity, and cleanliness are carefully regulated.

Precise Modular Fabrication

We manufacture pre-engineered modular components for the perfect fit. This minimizes unexpected field modifications, which are the main source of cost overruns and delays in traditional builds.

Faster Project Timelines

Off-site manufacturing significantly reduces construction schedules by bringing modular cleanroom systems that are easy to install and have minimal downtime.

Working at AES Clean Technology has completely changed how I think about construction. We’re not just building walls, we’re building environments where life-saving therapies and cutting-edge technologies are developed. I’ve never worked anywhere that takes quality and safety seriously, and I’m proud to be part of a company where what I do every day actually makes a difference.

John Costalas Vice President of Construction

Related Projects

Shot of a mature businessman using a digital tablet during a meeting with colleagues at work

Secure Your Cleanroom’s Success with AES Expertise

Ready to Build or Upgrade a Cleanroom? Start with AES.